Manufacturing process of solid surface bathroom products

Mold :

The original mold captures the exterior details and features of the object being created.The negative mold s used to produce the final product by filling it with the solid surface material.

Polishing the Mold:

Polishing the mold helps to achieve a high-quality finish, remove imperfections, and enhance the overall appearance and functionality of the mold.

Pouring:

The pouring process includes additional steps such as mixing, coloring, and ensuring proper adhesion and distribution of the materials within the mold.

Baking the solid surface basin blank:

The process of subjecting a solid surface basin blank to baking or oven treatment. The solid surface basin blank is a semi-finished or unfinished piece that will undergo further processing to become a completed basin. Baking the solid surface basin blank involves placing it in an oven or heating chamber to facilitate the curing, hardening, or drying of the material. This baking process helps to enhance the strength, durability, and stability of the solid surface material, preparing it for subsequent finishing and final assembly.

Stabilizing the shape:

After the solid surface basin has been formed or shaped, it is important to stabilize its shape to prevent any deformation or distortion. This can involve various methods such as applying pressure, using supporting structures, or utilizing curing or setting processes to solidify and reinforce the shape of the basin. The goal is to maintain the intended form and dimensions of the solid surface basin throughout its lifespan.

Polishing:

The process of Polishing involves using various tools, abrasives, and techniques to refine and smoothen the surface of the solid surface basin. The purpose of polishing is to achieve a high-quality finish, remove imperfections, and enhance the overall appearance and feel of the basin. It may involve sanding, buffing, or applying polishing compounds to gradually refine the surface until it reaches the desired level of smoothness and shine. Polishing the solid surface basin helps to create a visually appealing and durable product.